Journal · Building in the open

We held the first case — and it's too big

The first 3D-printed PHYLAX case mock-up held in hand — front with screen and two buttons, and the PCB with the front bezel
The first 3D-printed case mock-up — held in hand to judge the feel. Verdict: too big.

You can't judge how a device feels from a screen — so this week we 3D-printed the first physical case for the prototype and actually held it. First honest verdict: it's too big.

Why print a case this early

A CAD render can tell you a device looks right. Only your hand can tell you it feels right — the weight, the reach to the buttons, whether it disappears into a pocket or fights it. That's not a step you get to skip, and it's not one you can fake. So before anything is final, we printed a rough case, dropped the board in, and passed it around the team.

First verdict: too big

Holding it settled the question fast — the first mock-up is bigger than it needs to be. A device that's only ever a small screen and two buttons doesn't need this much body around it, and a wallet you might carry should vanish in a pocket, not announce itself. It's not wrong, exactly. It's just not small enough yet.

So we shrink it

Next we tighten the layout, pull the walls in, and reprint — then hold it again. We'll keep doing that until it feels like something you'd want in your hand every day. Mocking up early and cheaply is the whole point: far better to learn "too big" from a printed shell now than from a finished tool later.

This is what building in the open looks like — we'll show you the smaller one too. And if you want to hold a prototype yourself, we'll have it at Bitcoin Thailand Conference 2026.

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